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Maybe we’re bragging, but we anticipate the PM rolling chiffonier is about as able as appliance gets. It’s a bookcase, a printer kiosk, a DVD-storage arbor or a kitchen workstation. It’s whatever accumulator you want, aback and area you charge it. Cycle it from one abode to another, set up shop, and move it afresh as required. We fabricated the cart’s shelves advanced and abysmal to board those baskets you see bustling up in appliance catalogs and in showrooms. Don’t like baskets? No problem—it works aloof as able-bodied after them.
Simplicity is a virtue, and this activity is advised with that affectionate of advantage in mind. It’s fabricated of aloof 12 copse genitalia and best of them are of the aforementioned material, red-oak plywood. You don’t charge added than a scattering of tools: a annular saw, a router, a pocket-screw jig and a drill/driver. You’ve apparently got these already. All that charcoal is a chargeless weekend. Frankly, you won’t alike charge all of that time to beating out this cabinet.
Here’s how to body it.
George Retseck/Ash Bartholomew
Begin by ripping and crosscutting the shelves, the sides, the basal and the top console from red-oak plywood with a 40-tooth thin-kerf brand in a annular saw. Guide the saw with a beeline allotment of copse clamped beyond the panel, or use a anchor fence .
Clamp a beeline allotment of atom to the panel’s bend to accord the router a advanced abject to ride on. Cut a carving forth the aback bend of anniversary ancillary console application a router and a ball-bearing carving bit .
With the abandon ripped and rabbeted, adamant on the appearance band forth their advanced edges . Let the appearance overhang the ends, and trim it to breadth application able scissors or sheet-metal snips. The heat-activated cement on this appearance is actual strong, but you still charge to ensure the band is appropriately bonded. To do this, brighten the band application a block of wood.
Finally, barber the appearance to amplitude application a file. Tip the book at a bank 5- to 10-degree angle, and advance it so its bend (not its face) cuts abroad balance appearance . Appearance the shelves and the case basal in the aforementioned manner.
Build up the array of the top console by gluing and nailing ache blocks forth its edges. Bisect the ache pieces and abode them anxiously so that the top can bead neatly over the case sides. Again adhere them application cement and 3d finishing nails . Administer 2-inch-wide red-oak appearance band to the ends first, and again band the advanced edge. Adamant the band on, brighten it, and trim it aloof as you handled the sides.
We acclimated a Kreg jig to bore pocket-screw holes into the base of anniversary shelf and of the bottom console . Simply catch the genitalia in the jig and bore the holes.
Next, drive coarse-thread abridged screws through these genitalia and into the case sides. Begin by adhering the case basal , and again move on to the shelves. Next, bisect the cleats to fit amid the sides, and attach the cleats by active screws through the case sides. There’s no charge to burrow these screws aback the top will awning them.
Rip and bisect the plywood aback to fit the amplitude amid the rabbets and bout the case length. Administer a covering of glassy polyurethane to the advanced of the plywood back. Make baby pencil marks on both case abandon to announce the centermost of anniversary shelf, the basal and the cleat. Abode the aback in the case, and draw curve beyond its aback to announce these centers. Nail forth these curve to adhere the aback to the sides, basal and cleat.
Finally, agilely hand-sand all genitalia with 120-grit annoying paper, clean off the dust, and administer a covering of glassy polyurethane to the shelves and to the central and alfresco of the ancillary panels. Aback the blanket is dry, agilely beach these genitalia with 220-grit annoying paper. Clean off the sanding dust and administer a additional coat. Administer a covering of atramentous stain to the top.
When the stain is dry, administer two coats of polyurethane to the top application the aforementioned adjustment you acclimated on the case. Aback the top is completed, bead it over the cleats and drive screws through the cleats into the top .
We acclimated rugged, solid-aluminum casters on this project. Screw the border to the case basal . Now, you’re accessible to roll.
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